Automatic Capsule Filler Machine Efficiency and Precision

F Plus Healthcare Technologies Pvt. Ltd’s XTR Series: Redefining Capsule Filling Efficiency and Precision

The pharmaceutical industry demands precise and efficient manufacturing processes to meet the growing needs of patients worldwide. F Plus Healthcare Technologies Pvt. Ltd. introduces to you the revolutionary XTR series of capsule-filling machines. The XTR series is set to transform the landscape of capsule filling, ensuring accurate dosing and streamlined production.

1)     Versatile Capsule Filling Range:

The XTR series excels in versatility, filling capsules ranging from 000 to 5 in a 10-12 station operation. This comprehensive range allows pharmaceutical manufacturers to accommodate diverse formulations and dosage requirements.

2)     Enhanced Output Efficiency:

Equipped with 4 to 27 tamping holes in each segment, the XTR series maximises output efficiency while maintaining lower indexing speeds. This innovative design enables higher production rates without compromising on accuracy, enabling manufacturers to achieve optimal productivity and reduce manufacturing time.

3)     Compliance and Monitoring:

With built-in 21 CFR and SCADA systems, the XTR series ensures compliance with regulatory standards and provides comprehensive monitoring capabilities. This integration simplifies the adherence to Good Manufacturing Practices (GMP) guidelines and enhances traceability, enabling pharmaceutical companies to maintain a robust quality control framework.

4)     Null Gap System for Accurate Filling:

The XTR series incorporates the Null Gap System, a cutting-edge technology that ensures accurate fills with a weight variation of just +/-1%. This exceptional precision guarantees consistent dosing, minimising the risk of under- or over-dosing, and promoting patient safety and treatment efficacy. Partial filling up to 15mg can be achieved. XTR has a specially engineered dosing disc to fill difficult formulations like Ibu-Paracetamol, Mefenamic acid, Gabapentin, etc.

5)     Turret Assembly and TINUM-n Coating:

The XTR series features a turret assembly crafted from high-grade HE 30 aluminium and hardened shafts. This construction ensures durability and reliability, even in demanding production environments. Additionally, the TINUM-n coating, a special pharma-grade application with inherent anti-sticking properties, prevents powder adhesion and enhances overall operational efficiency.

6)     Servo Drive Indexer and Automation:

The XTR series incorporates a highly efficient servo drive indexer, optimising performance and safety. The automation system utilises proximity sensors for active and idle cycles, facilitating smooth and seamless operations. This automation-driven approach enhances productivity while minimising downtime and manual interventions.

7)     Enhanced Control and Monitoring:

Digital gauges, manufactured in Germany, provide accurate and precise readings, enabling operators to maintain strict control over the filling process. Furthermore, LED strip lights serve as visual status cues, offering clear and instant indications of the machine’s operation, ensuring efficient monitoring and troubleshooting.

8)     Seal Integrity and Contamination Prevention:

Double-lined oil seals with no contact design prevent product contamination, safeguarding the integrity and quality of the capsules. Peek bushes, made from food-grade materials compliant with FDA guidelines, enhance safety and ensure that the capsules remain free from any potential contaminant

9)     Robust Construction and Load-Bearing Capacity:

The XTR series incorporates a two-way mount and wheel mechanism, enabling the machines to withstand and move loads of up to 3.5 tonnes. This robust construction ensures stability and longevity, contributing to the overall reliability and performance of the equipment.

10)     Hygienic Powder Assembly Support Pad:

The XTR series features a powder assembly support pad made from food-grade thermoplastic materials. This hygienic design ensures the purity and cleanliness of the filled capsules, meeting stringent regulatory requirements and ensuring patient safety.

Get in touch for more on our range of capsule filling machines

The revolutionary XTR series at F Plus Healthcare, with its impressive features, comes as a reliable solution to pharmaceutical companies, both large-scale and small, across countries like Bangladesh, Algeria, Iran, Sir Lanka, Iraq, Vietnam, Thailand, KSA, Philippines, and Russia among others. You can find out a lot more about the range of equipment at F Plus Healthcare and take a look at our portfolio to equip your company with the right machinery. you can contact us at [email protected]/[email protected] or on WhatsApp at +91-7506217809/+91-992017730.